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  • Overview
  • Features
  • Applications
  • Technical Data
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  • Automated, continuous thermal imaging system for remote and automated early fault detection in substations and industrial sites

    Details

    The ThermalSpection™ 724 system allows you to continuously monitor the temperature profile and long term thermal trends of assets within an electrical power substation remotely. It helps you detect temperature deviations from normal operation conditions to ensure safe and reliable operations.

    The system consists of thermal and visible cameras mounted on a positioner with continuous 360° pan range and tilt range of ±45°. A junction box with all of the necessary hardware for power and data transfer is also included. This allows for quick access to the camera’s thermal readings and configuration options. Fixed image cameras and pyrometers can also be added to the system.


    • Automated, continuous thermal monitoring of substation for performance and safety

    • Early and remote fault detection

    • Monitor newly installed assets or older assets after maintenance to identify risk for infant mortality or faults

    • Continuous monitoring without personnel constraints

    • Replace error prone manual inspection process with more rigorous and continuous automated monitoring

    • Identify transient thermal events not detectable with manual inspections

    • Remotely monitor multiple, distant substations and assets from a central location

    • Automated analysis with built-in industry-standard analytics

    • Integrate into existing control systems via standard protocols


    • Substations and electrical switchgear monitoring of bushings, isolators, breakers, capacitor banks, busbars, and transformers
    • Industrial and petrochemical pipelines monitoring for leaks
    • Fuel storage facilities monitoring for hot spots
  •  TS724DV-PT: Pan-Tilt Thermal and Visual Imaging System

    Pan-Tilt Positioner
    Rotation Range Continuous 360°
    Tilt Range ±45°
    Thermal Imaging Camera
    Temperature Range -40…500 °C
    Measurement Accuracy ±2 °C or ±2% (whichever is greater)
    Resolution 640 x 480 pixels
    Field of View 8.2° x 6.2° (75 mm lens)
    Infrared Imager 640 x 480 resolution uncooled microbolometer detector
    Image Update Rate Variable depending on operational mode (tour, alarm)
    Emissivity Correction 0.1…1.0
    Background Compensation Provided
    Lens focal Length 75 mm
    Focus Autofocus
    Ambient Temperature -40…60 °C with optional enclosure heater
    Storage Temperature -40…75 °C
    Weight 26 kg (57 lbs)
    Communication Gigabit Ethernet
    Junction Box
    Material Stainless Steel
    Dimensions 50 cm W x 50 cm H x 25 cm D (20” x 20” x 10”)
    IP Rating IP66
    Contents Power supplies, circuit breaker, input protection, both copper and fiber network connections
    Cabling (to connect to pan-tilt base) Included, length 15 ft (4.5 m)
    Input Power 220 VDC, 120 VAC, 230 VAC
    Network Connection Fiber: LC connector type, Single mode 1310 nm fiber
    Copper: RJ-45
    Visual Camera
    Resolution 768 x 576
    Minimum Illumination 0.05 lux @ F 1.2
    Day & Night Capability Yes
    Communication Ethernet
    Image Sensor Progressive Scan CMOS
    Lens Varifocal IR corrected megapixel resolution
    LumaSpec RT Software
    Number of Cameras Controls up to 6 at a substation
    Database Connectivity Publishes data and images to LumaTrend or data to 3rd party historian (e.g. Pi) or SCADA via protocols
    Operating System Windows 7, 8, or 10
    Auto Measurement Over 8,000 per camera
    Cycle Timing User defined
    I/O & Relays Support to drive local I/O and relays
    LumaTrend Software
    Database Microsoft SQL
    Operating System WIndows Server 2012 R2
    User Roles Administrator, Engineer, and Operator
    Deployment Supports both on-site or cloud deployment
    Data Setup Organized by user defined assets with a logical tree structure
    Archiving Images & temperature data
    Reporting Tools Trends, ROC, and delta Export reports to PDF and CSV
    Video Sharing Historical video playback and movie export
    Interface Browser based and designed for PCs and mobile devices
    Alarms/Alerts Custom setpoints for specific assets
    Email Notifications Based on alarms; scheduled reports

    TECHNICAL DATA (OPTIONAL COMPONENTS)

             TS724: Fixed Mount High Resolution Thermal Imager

    Temperature Range -40…500 °C
    Measurement Accuracy ±2 °C or ±2% (whichever is greater)
    Resolution 640 x 480 pixels
    Field of View (Horizontal) 12°, 25°, 42°, or 70°
    Infrared Imager 640 x 480 resolution uncooled microbolometer detector
    Image Update Rate Variable depending on operational mode
    Emissivity Correction 0.1…1.0
    Background Compensation Provided

    Pyrometer Kit

    Kit Components
    Pyrometer Type IN 210
    Number of Pyrometers 5
    Junction Box IP66, Stainless Steel
    Cables from Junction Box to Pyrometer 5 included, 30 m (100’) each
    Junction Box Dimensions 50 cm W x 50 cm H x 25 cm D (20” x 20” x 10”)
    Input Power 220 VDC, 120 VAC, 230 VAC
    IN 210 Pyrometer
    Temperature Range -32…900 °C
    Spectral Range 8…14 µm
    Emissivity ε 0.2…1.0 (adjustable)
    Response Time t90 120 ms (adjustable)
    Accuracy (ε =1, Tamb=25°C, t90= 1 s) 1% of reading in °C + 1 °C
    Repeatability (ε =1, Tamb=25°C, t90= 1 s) 0.5% of reading in °C + 1 °C
    Aperture 15 mm
    Ambient Temperature 0…70 °C
    Storage Temperature -20…70 °C
    Protection Class IP 65 (DIN 40 050)
    Weight Approx. 450 g
    CE Label According to EU directives about electromagnetic immunity
    Focus Fixed
    Ambient Temperature -40…60 °C with optional enclosure heater
    Storage Temperature -40…75 °C
    Weight ~ 7 kg (15.5 lbs)
    Connectors Power supply connector and data communication RJ 45 connector
    Communication Gigabit Ethernet
    Power Input 220 VDC, 120 VAC, 230 VAC

    Field Imaging Process Controller (FIPC)

    Form Factor
    • 19” rack mount, 2U chassis, 524 mm deep
    • Front-accessible USB, system fan & hard drives
    Data Storage and Memory
    • Shock-resistant hot-swap hard disk drives
    • 2-qty 1T hard drives with RAID
    • Integrated optical disk drive
    Industrial Grade
    • Redundant power supplies
    • 0…40 °C operational temperature
    • -40…70 °C storage temperature
    • ​Intelligent fan control & air filter
    • 10G operating shock

    Central Communications Hub (CCH)

    Dimensions 50 cm W x 50 cm H x 25 cm D (20” x 20” x 10”)
    Material Stainless Steel
    IP Rating IP66
    Ports 4 fiber ports and 4 copper ports
    Input Power 220 VDC, 120 VAC, 230 VAC
  • LumaSense

    LumaSense systems empower our customers to realize immediate, verifiable, and sustainable savings from efficiency gains and waste reduction that go directly to the bottom line. Typical efficiency gains range from a minimum of 1% and up to 4% – even well beyond – opening the door to billions of dollars of savings in readily preventable expenses for our customers in the Global Energy, Industrial Materials, and Advanced Technologies markets. Systems and sensors span thermal imaging, pyrometry, fiberoptic temperature sensors, non-dispersive infrared and photo acoustic spectroscopy, gas-sensing modules, and a range of purpose-built sensors. These are developed, optimized, and tuned for the specific requirements of resource-intensive global industries and all are integrated into a feature-rich and customizable software solution to optimize the insight these sensors can provide and to allow for integration into controls and automation of processes.

    ThermalSpection™ 724 system